How It All Started

A Letter from The Founder

To understand Aspen Power Catamaran’s goals and philosophy, you need a little history. My dad, Dave Graf, introduced me to boating and instilled in me a love of the outdoors. Throughout my youth we spent our summer vacations exploring, fishing, camping, and hiking in and around the San Juan Islands, the Washington Coast and Puget Sound. Our first boat trips were done in an 18-foot, plywood fiberglass cruiser that Dad built. Later, we moved up to a 24-footer, then a 26, and finally, to a 42-footer. The boats were our vehicles, and the fun was in the places we went and the things we did together. I remember getting up before sunrise to catch the morning bite, seeing the sun roll around and break through to melt the fog, hauling in salmon almost as big as me, and exploring small islands on a warm sunny day. These are the memories that last and shape my views of fun to this day.

At the age of 32, I realized that the entrepreneur in me had to escape. As a design engineer, I had developed more than 75 innovative consumer products for a variety of companies in the automotive, powerboat, and quality fitness equipment industries. My passion for engineering really took off in 1980 when I was studying at Western Washington University and joined the Viking Car Program where we designed and built aerodynamic cars that achieve fuel economy upwards of 100mpg, winning competitions around the country. All the books I had read on starting a company said to do it in an area in which you feel great passion. Deciding that boating was the field was easy, I had owned 17 boats myself by this point! Creating a new, special niche was more work. My underlying goal and thought process was that a better mousetrap was needed. I thought that if I could bring the ride, stability, and comfort of larger boats into a smaller, trailerable boat, that boaters would beat a path to my door.

Starting with a fresh outlook to solve the ride and comfort issues, the displacement, catamaran hull concept evolved. It was developed and tested over a six-month period with scale models in 1987. A full-scale engineering test boat was built in 1988 and the first Glacier Bay production catamarans were introduced in 1990 to a boating world that had no idea what it was.

Through the years of Glacier Bay, 1990 – 2007, the company grew to building 358 boats a year with 205 employees. We became the world’s largest cat builder with 35 dealers, and sales in 7 different countries globally.

In the fall of 2007, I began developing the next line of exceptionally efficient cruisers, “Aspen”. The design stemmed from the ability to operate Glacier Bays off one engine, but with slight counter steering. The concept of designing an asymmetrical hull shape then evolved, to correct for the offset thrust. I suspected that if I could design a full displacement catamaran that operated under one diesel inboard engine that the fuel efficiency would be unparalleled.

In the spring of 2008, I began constructing the first prototype with my son Nick. Like the first Glacier Bay prototype, this began in a small shop alongside my house. After months of development, we tested the first prototype with sea trials in September of 2008. The performance results of that first sea trial were astounding and surpassed what I initially thought was possible. By February 2009 we had dialed in the final details of the prototype hull and took the boat to the Miami International Boat Show. Two years later we would return and win the award for Innovation of the Year, competing against the world’s largest companies.

By January 2010 we had developed the first Aspen C90 Cruiser and displayed it at the Seattle Boat Show where we pre-sold 8 boats. Over the following three years we built 19 C90s in the 4,000 square foot shop alongside my house in Snohomish, Washington with a team of 7 employees. During this time, we partnered with Nordic Tugs out of Burlington, Washington for the fiberglass construction.

After listening to our customers express a desire for a larger cockpit and larger engine, we began developing the 32’ Aspen C100 in 2012. In January 2013 we debuted the C100 at the Seattle Boat Show where sales were amazing. The C100 offered a cockpit that was 4’ longer than the C90, higher tunnel clearance for a slightly softer ride, and a Volvo D3 220hp engine that provided higher cruise speeds.

It was also in 2012 that the design of the 40’ Aspen C120 began. Starting with drawings, and then eventually a full-size chipboard mockup.

In June 2014 my son Nick, friend Dave Boner and I embarked on the Pacific Challenge put on by Pacific Yachting magazine. On this trip we circumnavigated Vancouver Island non-stop traversing 557 miles, in 47 hours and 5 minutes, consuming only 267 gallons of diesel. To this day we hold the record.

At this stage, in 2014, the company had outgrown that 4,000 square foot shop alongside my house, so we moved production into Nordic Tug’s facilities in Burlington, Washington. It was also at this time that we began development and tooling on the next big step for Aspen, the 40’ Aspen C120. This 40’x14’ yacht hit the water in the spring of 2015. To our delight, we proved that the patented proa hull design scales beautifully, and in fact only gets better. As of the summer of 2022 there are 23 C120’s cruising the waters around the United States.

It was in the fall of 2015 that Aspen moved out of Nordic Tugs facilities after acquiring two new facilities of our own in Burlington, Washington with a total of 33,000 square feet at that time. This included both assembly and our own lamination building. By early 2016 the facilities were fully up and running.

Always having a thirst for adventure, from May 2017 to October 2018 we partnered with a new C120 owner to journey 10,502 miles from the Pacific Northwest to Annapolis, Maryland on an expedition we called the Aspen 10,000 Mile Tour. This voyage included cruising North to the glaciers of Alaska, before heading down the Pacific Coast, around the Baja Peninsula into the Sea of Cortez Mexico. The C120 was then portaged by truck to Texas where the journey continued across the Gulf of Mexico, through the Florida Keys, and up the eastern seaboard to arrive in Annapolis, Maryland for the 2018 Annapolis Boat Show. We averaged 19.5mph, getting an average fuel economy of 1.48mpg, and a top speed of 32mph surfing down the California coast (per the Garmin chartplotter).

In 2018 we won the Family Business Award for Innovation from Seattle Business Magazine. This was a really cool award… maybe the coolest. As an engineer in the innovation category, I don’t know if it gets any better than receiving an award for working with your family that you love. Today I work with my son Nick, Aspen’s Sales Director, my son Steve, the Financial Controller, and my son-in-law Brandon, the Service Manager.

Putting my engineering and design hat back on, we followed the market and Aspen’s first asymmetrical outboard powered hull launched in June 2018. This new design featured dissimilar powered outboards to match the asymmetrical hulls, with a 70hp on port and a 200hp on starboard. This new outboard design was applied to the C100, and the 34’ C107 was introduced the fall of 2018.

To prove the capabilities of this new outboard design I thought up a new, albeit crazy adventure. We decided to take the outboard prototype boat down the Mackenzie River in Canada to the Arctic Ocean in July 2019 in a promotion we called Aspen’s Arctic Adventure. This was an epic journey through the untamed Canadian wilderness, down an uncharted river 1,120 miles to the Arctic Ocean, and then back up the river to return to where we launched.

In the summer of 2020, we expanded operations even further, acquiring a 17,400 square foot building to be home for Aspen’s Service Department and a second lamination facility for the C120 line. By fall of 2021 we acquired another 5,000 square foot building for sub-assembly, across the street from our main assembly building.

Today, Aspen builds 7 models in a modern 48,000 square foot campus in the Pacific Northwest with a team of more than 44 skilled boat builders. The company has become quite successful, and I am very proud of our products, and our team including my family. I am also confident that if you have, or will be purchasing an Aspen Power Catamaran, you will be proud to own one of the most advanced and innovative boats available.

Larry Graf, Founder / Designer

Glacier Bay Roots

1986

Fall

Engineering development begins on high-speed, displacement cat hull shapes. A series of one-eighth scale, tow tank models are built to develop and then refine a new hull shape that runs at high speeds with the express goal of NOT planing. A great deal was learned with the scale models about what shapes performed, which ones didn’t and why.

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1987

March

Construction begins on a full-scale 22-foot engineering prototype (tongue and groove cedar strips with fiberglass-epoxy covering). It was constructed alongside Larry Graf’s home after hours, weekends and holidays.

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November

Engineering prototype is ready for the water after more than 2,000 hours of “after hours” assembly.

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November

Launching of the first hull.

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1988

Spring 1988-1989

Testing of full-scale prototype. After refinements, the 2,200-pound boat ran 22mph with a single 60hp outboard. It was tested in Puget Sound, the Straits of Juan de Fuca, the Pacific Ocean, and the Canadian Gulf Islands.

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1990

January

Introduction of the first tooled production model a Glacier Bay 248 at the Seattle International Boat Show. It was powered by a single 90hp outboard and included an aft head compartment and a queen size cuddy cabin berth.

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1993

Spring

First twin engine GB 248T introduced. Production moves to Arlington, WA. 3,000 sq. ft. facility w/ 8 employees.

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Summer

Glacier Bay 252 Explorer Cuddy Cabin introduced. They were popular in Hawaii. Introduced the Glacier Bay 220 Center Console, 90hp engines, top speeds of 38mph.

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1995

February

The GB 260 Canyon Runner series is introduced with additional hull refinements for enhanced tracking, stability and heavy-load carrying performance – sold 56 at first show, market leader in FL. In 1996, this model was the first outboard-powered boat in history to run at speed from Norfolk, Virginia, to Bermuda – 728 miles nonstop – to win Boating’s Bermuda Challenge!

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1997

February

The 2670 Isle Runner Cuddy Cabin was introduced. Additional 8,000 sq. ft. leased facilities, team grows to 55.

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1998

Summer

Completed 1,378-mile delivery trip in 7-days from Oahu to Midway Island with a 260 Canyon Runner and a 2680 Coastal Runner with one refueling stop at Turn Island.

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1999

Spring/Summer

The 2680-90 Coastal Runners make their debut and complete two, incredible Alaskan adventures. One was a 2,700-mile run up the Pacific Coast to Prince William Sound and then across the Gulf of Alaska to Homer. A second adventure trip ran from Nome across the Bering Strait to Russia-Siberia and back.

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2000

February

the GB 2640 Renegade is introduced – the first GB, dual console, family sport-boat cat.

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2001

The 2240 dual console, family sport-boat with easily accessible head compartment and extra-large swim platform. Sales Zoom! 

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2003

July

The 3470-80 Ocean Runner sedan express cruiser twin diesel is introduced with an 8,400-mile Grand Americas Trip from Seattle to Portland, Maine. Production team grows to 150. Sold 74 Ocean Runners over the following 18-months.

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2005

Glacier Bay purchases new 7-acre complex. The new building design incorporates the latest technology into every aspect of the facility. With lamination combined facilities totals 128,000 sq. ft.

February

The first diesel inboard boat launched at Miami International Boat Show.

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2006

February

the 3065 Canyon Runner joins the fleet with new Quantum hull, and amazing blue water fishing features.

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2007

June

Company books 358 boats for 2007 model year, 205 employees, 35 dealers, and sales in 7 countries around the world. Becomes largest cat builder in the world.

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Aspen Key Milestones

2007

Fall

Larry transitions to start new proa cat company – “Aspen”. Engineering and design of the Aspen hull form begins.

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2008

March

Construction of the first Aspen prototype begins in a shop alongside Larry’s house.

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September

First sea trials of the Aspen prototype. Results surpass expectations, measuring 4.8mpg running at 17.5mph.

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2009

February

Prototype is debuted at the Miami International Boat Show.

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2010

January

The 28’ C90 is introduced at the Seattle Boat Show where 8 are pre-sold. Assembly team grows to 7, and partnership with Nordic Tugs is established for manufacturing of the fiberglass parts.

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2011

February

The C90 is debuted at the Miami International Boat Show where the award for Innovation of the Year is won, competing against the world’s largest companies.

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2012

Fall

Tooling of the 32’ C100 begins, lengthening the cockpit of the C90 by 4’ and housing a larger 220hp engine. The design and development of the 40’ C120 begins.

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2013

January

The C100 is introduced at the Seattle Boat Show where sales were amazing. Also at the show was a full-size chipboard mockup of the interior of the Aspen C120.

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2014

March

Production moves to Burlington, Washington where Aspen leases 50% of Nordic Tugs facilities. Tooling of the C120 begins. Team grows to 15 employees.

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June

The Pacific Challenge is won with a C100, circumnavigating Vancouver Island non-stop, 557 miles in 47 hours and 5 minutes, consuming only 267 gallons of diesel.

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2015

April

The C120 is launched for sea trials with minimal adjustments needed, proving that the patented proa hull design scales beautifully, and in fact only gets better.

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October

Aspen leaves Nordic Tugs facilities, acquiring an assembly and lamination building in Burlington, Washington for a total of 33,000 square feet. Aspen begins laminating their own fiberglass parts.

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2016

Early 2016

New facilities are fully updated and operational. Production of C90s, C100s, and C120s are all underway. Team grows to 25 employees.

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2017

May 2017 – October 2018

Aspen partners with new C120 owners for the 10,000 Mile Tour, journeying 10,502 miles from the Pacific Northwest to the glaciers of Alaska, down the Pacific Coast, around the Baja Peninsula into the Sea of Cortez Mexico. After a truck portage to Texas the journey continues across and through the Gulf of Mexico, through the Florida Keys, and up the eastern seaboard to arrive in Annapolis, Maryland for the 2018 Annapolis Boat Show. The average speed was 19.5mph, getting an average fuel economy of 1.48mpg, and a top speed of 32mph surfing down the California coast (per the Garmin chartplotter).

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2018

June

The first asymmetrically L107 outboard powered Aspen prototype is launched.

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July

An Aspen C100 being towed to California is involved in a freeway crash where the boat takes on a concrete jersey barrier, and wins. On seen cleanup crews said highway boat accidents typically involve sweeping up the pieces of the vessel but the Aspen is completely intact. The boat is refurbished and cruises Puget Sound today.

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Fall

The 34’ C107 is introduced. This is the sister ship of the C100, with the same interior configurations but powered by outboards.

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December

Aspen is awarded the Family Business Award for Innovation from Seattle Business Magazine.

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2019

May

Aspen wins Manufacturer of the Year Award in the small company category from Seattle Business Magazine. This is one of Washington state’s most acclaimed manufacturing industry tributes.

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July

Arctic Adventure trip with the Aspen L107 outboard prototype. 1,120 miles down the uncharted Mackenzie River to the Arctic Ocean through untamed Canadian wilderness and back.

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September

Design and development of the 35’ outboard powered C108 begins.

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2020

August

The first C108 is delivered. On the owner’s first ride they were slicing through 3-4 footers at 21mph and “high fiving” with delight in how she ran.

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Summer

Operations are expanded further with a 17,400 square foot building for the Service Department and a second lamination facility for the C120 line. Team grows to 35 employees.

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2021

Fall

5,000 square foot sub-assembly building is acquired across the street from the main assembly building.

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